Large-Format 3D Printing. Built in Britain.
Rapid Fusion's industrial additive manufacturing systems, Apollo, Zeus, Medusa, and Cerberus, are now available in the US through PADT, the Southwest's most trusted engineering and additive manufacturing partner. Trusted by engineers and manufacturers in aerospace, defense, automotive, energy, and more. Sold and supported by PADT, serving US manufacturers since 1994.
From concept models to functional prototypes - if you can design it, we can print it
Up to 2.5m³ printing envelope enables full-scale automotive panels,
architectural models, and marine components.
Maximum dimensions: 2.5m x 2.5m x variable height
Continuous printing capability
No size-related assembly joints
From CAD file to finished prototype in 48-72 hours for most projects
Timeline:
File upload: Same day quote
Production start: Within 24 hours
Typical completion: 2-3 working days
Express service: available
Engineering-grade materials for real-world testing and validation
Dahltram T-100CF: Room temperature testing
Dahltram C-250CF: Elevated temperature validation
Multi-material options: Different properties in one print
Hybrid manufacturing delivers prototype-to-production quality
Quality:
±0.5mm dimensional accuracy
Ra 12.5μm surface finish achievable
CNC finishing for critical surfaces
Professional quality documentation
Proven across multiple industries for critical validation projects
Full-scale body panels, interior components, and assembly validation
Examples: Dashboard and console prototypes, Door panels and trim validation, Engine bay component testing, Aerodynamic testing models
Large structural components and system integration testing
Examples: Wing section models, Fuselage panel prototypes, Interior component validation, Ground support equipment
Large-scale architectural and construction prototyping
Examples: Building facade sections, Structural joint prototypes, Large-scale presentation models, Construction technique validation
Hull sections, deck components, and marine equipment prototypes
Examples: Hull form validation models, Deck equipment prototypes, Interior component testing, Propulsion system mockups
Large machinery components and equipment housings
Examples: Equipment housing prototypes, Large mechanical assemblies, Industrial design validation, Ergonomic testing models
Large-format artistic installations and custom sculptures
Examples: Public art installations, Museum exhibition pieces, Custom architectural features, Prototype sculptures
Streamlined Prototyping Process
From upload to delivery in under a week
Submit your CAD files through our secure portal
Our engineers review and optimise for LFAM printing
Zeus/Medusa printing with real-time monitoring
Post-processing and quality verification
Secure packaging and rapid delivery
Advantages over traditional prototyping methods
No tooling costs, setup fees, or minimum orders. Pay only for what you need.
Days instead of weeks or months. Accelerate your development timeline.
What you design is what you get. No manufacturing compromises.
Quick design changes and multiple iterations without penalty.
Test ergonomics, fit, and function at actual size and scale.
Identify issues early before committing to expensive tooling or production.
Ready to Accelerate Your Development?
Join the product teams already reducing development time by 75% with LFAM prototyping
