Medusa is a fully enclosed hybrid system that combines pellet and filament 3D printing with CNC milling in one automated unit.

Designed for industrial use, it streamlines production inside a temperature-controlled environment for consistent, high-quality results.

Built for industrial use, Medusa eliminates the need to manually swap tools or manage separate machines. Everything happens inside one sealed, temperature-controlled environment designed for consistent results at scale.

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It seamlessly transitions between Smart Pallet (pellet extrusion), Smart Filament (filament extrusion), and a high-performance CNC spindle using an internal tool changer. The system incorporates live thermal and visual monitoring, automated calibration, and defect detection, giving operators complete control over complex parts and batch production workflows. With a build volume of 1.2m x 1.2m x 1m, Medusa delivers unmatched throughput, repeatability and material flexibility for industries that require high-strength, dimensionally accurate parts.

At its core, Medusa is engineered for automated, precision-driven production. Its integrated digital twin enables real-time tracking of process variables, while its enclosure maintains optimal thermal stability for even the most demanding polymers. This makes Medusa ideal for applications in aerospace, energy, automotive, construction and R&D, where speed, quality and traceability matter. By consolidating multiple processes into one machine, Medusa helps manufacturers reduce errors, cut lead times and produce better parts faster.

Key Features & Benefits

Cost

Cost

Reduces the need for multiple machines, tooling changes, and outsourcing, lowering total production costs and improving ROI.

Time

Time

Cuts lead times by up to 60% by eliminating manual transitions between print and post-processing, while reducing failed builds and rework.

Sustainability

Sustainability

Significantly reduces waste and emissions by using raw pellets, minimising transport and tooling needs, and cutting energy use through fewer process steps.

Complexity

Complexity

Simplifies the production of complex, high-precision parts, switching between filament, pellet and CNC without operator intervention.

Medusa Applications Across Industries

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Aerospace & Defence

Medusa enables high-speed printing and in-cell milling of advanced tooling, lightweight components, and flight-ready parts. Its enclosed system supports repeatable quality and process traceability for demanding aerospace workflows.
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Automotive

Produce high-precision moulds, jigs, fixtures and end-use parts faster and more flexibly. Medusa’s multi-material capabilities and CNC finishing deliver tight tolerances and durable results in fewer steps.
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Construction

Manufacture complex formwork, structural prototypes, and bespoke components at scale. Medusa’s large build volume and automated print-to-finish workflow help speed up project timelines and reduce on-site waste.
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Energy

From custom insulation panels to heavy-duty housings, Medusa prints and mills durable components built to withstand tough operating environments while keeping production in-house and on schedule.
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Marine

Medusa handles corrosion-resistant polymers and hybrid workflows to deliver large, complex parts for vessels, marine infrastructure and subsea equipment all with the accuracy needed for extreme conditions.
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Art & Design

Design without limits using large-format extrusion, fine filament detail, and CNC finishing all in one system. Medusa is ideal for ambitious sculptural work, installations and prototypes that require both scale and precision.

What Makes Medusa Different?

Fully Integrated Multi-Tool Workflow

Medusa houses filament and pellet extrusion alongside CNC milling in one temperature-controlled enclosure. Tools are automatically docked and switched without manual intervention, enabling uninterrupted hybrid production from start to finish.

Automated Accuracy at Scale

With live thermal tracking, auto-calibration, and built-in defect detection, Medusa self-corrects as it prints. That means consistent quality, tighter tolerances, and reduced waste, even on complex or high-volume parts.

Built for Industrial Autonomy

Medusa is designed for factory floor integration. From one-click operation to MES connectivity and robotic material handling, it’s built to automate, scale and simplify hybrid manufacturing, no external systems required.

Software Compatibility

Aibuild

Medusa integrates seamlessly with Aibuild, an advanced software platform for robotic additive manufacturing.

Adaxis

Medusa is also fully compatible with Adaone, a robust tool for programming and controlling robotic additive processes.

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Download Our Medusa Brochure