Combining
Built to handle
Zeus is a hybrid manufacturing platform that combines large-format 3D printing with integrated CNC milling all in one system.
Industrial-Grade Printing That Grows With You
Cost
Consolidates equipment and workflows, reduces outsourcing costs, and saves floor space by handling additive and subtractive processes in one system.
Time
Print big and finish in-house, cut lead times, eliminate third-party finishing delays, and accelerate time to production.
Sustainability
Pellet-based extrusion significantly reduces material waste compared to traditional subtractive methods, while hybrid workflows consolidate processes to cut energy use, transportation needs and tooling waste.
Complexity
Enables the creation of accurate, complex geometries and tooling within a single cell, ideal for jigs, fixtures, moulds and functional parts with demanding tolerances.
Zeus Applications Across Industries
What Makes Zeus Different?
What’s in the Zeus System?
Zeus is powered by the Rapid Fusion PE320 Pellet Extruder, Epicurus Controller Pro an open-source, customisable control system, alongside a KUKA robotic arm, Modular Heated Bed, Air Plus Kit, Smart Loom Pro, and desiccant dryer and a with the CNC Milling Tool. Users can unlocking tight tolerances, improved surface finish, and wider material capability. Whether you’re prototyping, creating moulds, or producing end-use parts, Zeus delivers the flexibility and speed needed to scale.
Rapid Fusion PE320 Pellet Extruder
The Rapid Fusion PE-320 Pellet Extruder is a versatile and powerful tool designed for industrial - grade 3D printing.
The extruder can reach temperatures up to 450°C, allowing you to work with a wide range of high-temperature materials.
Equipped with a robust Schneider motor, the motor provides Peak stall torque of 10.2 Nm and 8000 rpm speed, with a 1:25 Wittenstein German made gear box.
The extruder has four heating zones that enables precise temperature control, enabling optimal printing conditions for different materials.
It is designed to handle abrasive materials like carbon fibre, providing versatility in material options. Additionally, it can be used to upgrade a CNC machine or Robot to a 3D printer expanding the possibilities of your existing setup.
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KUKA KR 120 R3900-2 K 1 Robot
The KR 120 R3900-2 K is the robot selected for use with Apollo, chosen for its balance of speed, strength, and precision in large-format manufacturing setups.
With a rated payload of 120 kg, it’s built to maintain excellent dynamic performance, even during heavy-duty tasks, ensuring stable, reliable operation.
Ideal for additive manufacturing, subtractive milling, and other digital workflows, making it a flexible tool for a range of industrial applications.
Engineered to support high-speed, high-precision work, it helps deliver consistent part quality and efficient cycle times across projects.
Designed with the future in mind, this robot helps future-proof your production setup, supporting ongoing growth and adaptability in advanced manufacturing.
Enclosure
The Safety Cell is built around three core principles: flexibility, straightforward installation, and full compliance with safety regulations. It's a smart, well-designed system that provides reliable protection in a wide range of industrial environments.
With a wide selection of standard components and clever accessories, the system can be adapted to suit almost any requirement. You can also combine different setups to create a fully customised solution.
The Safety Cell is designed to be quick to install, keeping downtime to a minimum. Its user-friendly setup means you can get up and running with less effort and fewer delays.
Fully compliant with all current machinery directives and safety standards, the system can also be extended with options like cable trays and impact protection for added peace of mind.
Rapid Fusion Epicurus Controller Pro
The Rapid Fusion Control Console Pro is an open-source solution built to power large-format additive manufacturing. It integrates smoothly with systems like PE320, Dyze Design Pulsar, CEAD, REV3RD, and MD for a fully connected workflow.
Get direct control over servo drives and machine movements when connected to a robot or CNC, delivering precise, responsive performance for demanding print jobs.
Adjust extruders, bed heaters, and part cooling with precision. Pre-set heating zones and in-slice temperature control help maintain consistency across complex prints.
With a licensed AiSync PRO setup, the console streams real-time instructions to your robot or CNC, supporting fleet management, automated error detection, and full process coordination.
A 10.1" touchscreen, integrated safety features, and maintenance key make operation safe, simple, and efficient—even in busy production environments.
Rapid Fusion CNC Milling Tool
The Rapid Fusion CNC Milling Tool is a high performance electro-spindle specifically designed for precision milling and post-processing of polymer 3D prints.
Delivers robust performance for heavy-duty milling tasks.
Manual tool change feature enables fast and flexible tool swaps.
Efficiently handles engineering-grade materials such as glass and carbon filled PEI and PEEK polymers.
Ensures reliable operation with minimal upkeep required.
Aibuild
Zeus integrates seamlessly with Aibuild, an advanced software platform for robotic additive manufacturing.
Adaxis
Zeus is also fully compatible with AdaOne, a robust tool for programming and controlling robotic additive processes.
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