Critical Systems
Cell/ Guarding Options
Extruders
Control Systems
Robots
Milling System
Tool Changer & Stand
Heated Bed
Pellet Drier
Airflow System
Smart Loom Pro
CAM Software
Enclosure
Rapid Fusion Safety Cell is developed based on three basic criteria: the system should be flexible, easy to install and meet all possible safety requirements and applicable legislation. The result is a very smart system with many advantages that are characteristic of machine guarding.
Thanks to the wide range of standard components and smart accessories, its guaranteed to meet every conceivable need. Another unique feature are that our different systems can be combined. Complete your machine protection with both cable trays and impact protection - all for maximum safety.
- A flexible machine guarding system
- Quick and easy installation
- Always complies with current standards & machinery directives
Rapid Fusion PE320 Pellet Extruder
The Rapid Fusion PE-320 Pellet Extruder is a versatile and powerful tool designed for industrial - grade 3D printing. Itoffers high - performance capabilities and can be seamlessly integrated into CNC machines and robots unlocking anew dimension of possibilities. With its advanced features and precise temperature control this extruder allows for efficient extrusion of a wide range of materials, including abrasive ones like carbon fibre. It combines power, precision, and versatility making it an excellent choice for upgrading and expanding capabilities on robot or CNC setup.
Key Features
- Unleash High-Temperature Printing:
The extruder can reach temperatures up to 450°C, allowing you to work with a wide range of high-temperature materials. - Powerful Motor, Seamless Performance:
Equipped with a robust Schneider motor, the motor provides Peak stall torque of 10.2 Nm and 8000 rpm speed, with a 1:25 Wittenstein German made gear box. - Precision Temperature Control:
The extruder has four heating zones that enables precise temperature control, enabling optimal printing conditions for different materials. - Versatility Meets Compatibility:
It is designed to handle abrasive materials like carbon fibre, providing versatility in material options. Additionally, it can be used to upgrade a CNC machine or Robot to a 3D printer expanding the possibilities of your existing setup. - Plug – and - Play Convenience:
The extruder can be seamlessly integrated into your current setup or used as a standalone pellet extruder.
Rapid Fusion Epicurus Controller Pro
Introducing the Rapid Fusion Control Console Pro: an open-source solution designed to amplify additive manufacturing. It seamlessly integrates with the Rapid Fusion PE320, Dyze Design Pulsar and other systems like CEAD, REV3RD and MD.
Offering strong connectivity, precise temperature management, customizable IO, and heightened safety features. Experience direct real-time servo drive control for optimal 3D printing outcomes.
This console also harnesses AiSync PRO for deep machine coordination, streaming instructions to your Robot or CNC Machine. Features include temperature zone management in slice software, part cooling control, fleet management, automated quality checks, and automatic reporting.
KR 120 R3900-2 K 1 Robot
The KR 120 R3900-2 K is Robot of choice for Apollo. It is designed for a rated payload of 120 kg in order to optimise the dynamic performance of the robot. It is ideally suited for both additive, subtractive milling and other digital manufacturing processes – ensuring that your digital manufacturing cell deliver quality, efficiency and value for money – future proofing your business.
Rapid Fusion CNC Milling Tool
The Rapid Fusion CNC Milling Tool is a high performance electro-spindle specifically designed for precision milling and post-processing of polymer 3D prints.
Its high-power, compact design delivers robust performance for heavy-duty milling tasks, while the manual tool change feature enables quick, flexible
tool swaps.
Versatile and durable, it efficiently handles engineering-grade materials such as glass & carbon filled PEI & PEEK polymers, ensuring reliable operation with minimal maintenance.
Tool Changer & Stand
The Rapid Fusion Tool Changer & Stand provides manual tool changing functionality between the Rapid Fusion PE320 Pellet Extruder and the Rapid Fusion CNC Milling Tool. This setup allows the user to produce rapid 3D prints on demand with the pellet extruder, then post-process them with the milling tool to achieve an optimal surface finish.
Tool Changer
The EM125 Manual Tool Changer simplifies robotic tool changes, enabling quick and reliable swaps of end-of-arm tooling (EOAT) during operations.
Its integrated lever streamlines frequent connections and disconnections while minimizing human error.
Tool Stand
The Rapid Fusion Tool Stand holds the Rapid Fusion PE320 Pellet Extruder and the Rapid Fusion CNC Milling Tool for easy tool changing.
Rapid Fusion Modular Heated Bed 1000mm x 1000mm
This modular heated build bed system is perfect for those who require large format printing applications. The four adjustable height levelling feet make it easy to level the bed independently to the frame, ensuring the printed object is level and even. Additionally, the 5 independent sprung levelling zones allow for maximum adjustment, making it easier to achieve the perfect print.
And if you need even more space, you can easily connect additional bed sections together using the connection kit provided. This makes it easy to create a much larger printer surface, perfect for those really big printing jobs. Overall, this heated build bed system is a must-have for anyone who wants to achieve professional-quality prints with ease.
Large Format, Modular Design
The heated build bed system is modular, making it ideal for large format printing applications. Its design allows for the expansion of the printing area, providing flexibility for various project sizes.
Independent Floor Levelling
Featuring four adjustable height levelling feet, this system offers precise floor levelling independent of the frame. This ensures stability and accuracy in your printing projects.
Enhanced Levelling Precision
Equipped with five independent sprung levelling zones, the system guarantees maximum adjustability. This feature allows for fine-tuning and ensures an even and consistent printing surface.
Expandable Printing Surface
The system allows for the connection of additional bed sections, creating an even larger printing surface. This is facilitated by an easy-to-use connection kit, enabling the expansion of your printing capabilities.
Versatile and Adaptable
Its versatile design not only caters to large format printing but also offers adaptability to various project requirements. The system's modular nature makes it a valuable addition to any 3D printing setup, enhancing both performance and scope of work.
DMR Desiccant Mobile Rotor (Pellet Drier)
DMR-desiccant mobile rotor series ensure maximum energy efficiency and flexibility for small and medium size applications. The compact dryer supplies air flows from 30-90 m3 /h with a constant dew point of -35°C or better thanks to the desiccant rotor technology. Structure of the desiccant rotor is guaranteeing large absorbing capacity and no dust emission.
Rapid Fusion Air Plus Kit
Material Feed, Tool and part Cooling
Efficient Pellet Feeding System for Uninterrupted Printing
Introducing the Rapid Fusion Air Plus, a powerful pellet feeding system designed to ensure a consistent supply of material to your pellet extruder. With its innovative features and reliable performance this system keeps your 3D printing process running smoothly preventing material shortage and enhancing overall efficiency.
Enhance Your 3D Printing Workflow
The RAPID Fusion Air Plus offers seamless integration with our control panel, providing a comprehensive solution for enhanced 3D printing performance. Experience uninterrupted printing with a reliable and efficient pellet feeding system.
Material Presence Detection
Integrated sensor checks for material presented in the tool (pellet extruder) ensuring a continuous supply of material.
Reliable Pellet Transportation
- Utilizes EXAIR's compressed air-operated Line Vac for efficient material conveying.
- The Line Vac creates a powerful in-line conveyor system, handling pellet transportation with ease.
- Ideal for moving large volumes of material over long distances without clogging or jamming
Convenient Control and Adjustment
- Pellet feeding system controller allows easy monitoring and adjustment of material flow rate.
- Pressure regulator enables precise control of material flow.
Part Cooling Capability
- Integrated part cooling feature for efficient cooling during printing enhancing the print quality and dimensional accuracy.
- Cooling can be toggled on/off using the HMI (on the Rapid Fusion Control System)
Rapid Fusion Smart Loom Pro
The Rapid Fusion Smart Loom PRO is the essential link between the Rapid Fusion PE320 Pellet Extruder and the Rapid Fusion Epicurus Controller PRO, creating a seamless polymer extrusion system.
Designed to mount on robots, it ensures flexible movement while maintaining a reliable connection between the extruder and controller. The Smart Loom offers temperature, material and cooling control crucial to extruder operation, as well as compatibility with the Rapid Fusion CNC Milling Tool.
CAM SOFTWARE
AiBuild
AiBuild’s software platform, AiSync enables fully automated toolpath generation for industrial additive manufacturing.AiSync accelerates and...
CAM SOFTWARE
Adaxis
ADAXIS’ software platform AdaOne makes it possible to program and control robotic arms as large...
