Large-Format 3D Printing. Built in Britain.
Rapid Fusion's industrial additive manufacturing systems, Apollo, Zeus, Medusa, and Cerberus, are now available in the US through PADT, the Southwest's most trusted engineering and additive manufacturing partner. Trusted by engineers and manufacturers in aerospace, defense, automotive, energy, and more. Sold and supported by PADT, serving US manufacturers since 1994.
See the real cost of your tooling, and what additive manufacturing could change with our production cost calculator.
Four-stage proven methodology delivering production-ready tooling
Complete CAD integration and thermal analysis for optimal performance
Expert selection from comprehensive Dahltram material range
Zeus/Medusa production with integrated CNC finishing
Complete finishing system for production-ready tools
Addressing the critical limitations that have held back 3D printed tooling adoption.
Limited temperature and strength options
Dahltram range from 65°C to 204°C
Aerospace-grade materials including PEI and PESU for extreme conditions
Poor finish requiring heavy post-processing
Hybrid manufacturing with CNC finishing
Ra 6.3µm finish using ToolPrep Solo for production-ready surfaces
Materials fail at high process temperatures
Proven materials tested to service conditions
Dahltram I-350CF and U-350CF deliver 204°C performance for demanding applications
Tools wear out too quickly
High-strength materials with professional finishing
Carbon fibre reinforcement and surface treatment extend tool life to production volumes
Real-world results across multiple industries and applications
Automotive body panels and bumpers
Aerospace wing sections and fairings
Consumer product housings
Large-format packaging tools
Case Study: Malcom Nicholls car bonnet mold - 4 days vs 4 weeks traditional, 60% cost savings
Rubber component production
Medical device housings
Multi-cavity production tooling
Precision dashboard components
Material Recommendation: Dahltram C-250CF optimal for thermal cycling performance
Aerospace structural components
Automotive carbon fibre panels
Marine hull sections
High-temperature autoclave tools
High Temp Option: Dahltram I-350CF for autoclave applications up to 204°C
Large-format thermoforming
Automotive interior trim
Architectural facade panels
Custom packaging solutions
Integration: Tool Valve 125/150 for professional vacuum connections up to 260°C
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