Hybrid manufacturing is no longer a concept for the future, it’s happening now. By combining the strengths of CNC (Computer Numerical Control) milling and large-format 3D printing into a single platform, manufacturers can produce complex parts faster, with greater control, and fewer handovers.

For industries under pressure to deliver at pace, like aerospace, automotive, energy and tooling, this shift means moving from multi-step production to a streamlined, localised workflow that reduces lead times, cuts cost and improves part accuracy.

At Rapid Fusion, we’ve seen the impact first-hand. Our Zeus system integrates pellet-based 3D printing with high-speed CNC milling, allowing manufacturers to print large components quickly and refine them to spec without moving the part to another machine. Less handling, fewer errors, and better final quality. Same with Medusa as well. 

This approach isn’t just about speed, it’s about unlocking new possibilities. From one off tooling to short run parts, hybrid systems make it easier to iterate, scale and stay competitive without relying on third party finishing or external suppliers.

As more UK businesses bring production in-house, the ability to control both additive and subtractive processes under one roof is becoming a real differentiator. And for teams looking to cut lead times, improve part performance and reduce waste, hybrid manufacturing might be the next logical step.

Interested in what large-format 3D printing could do for you? Reach out, we’ll walk you through it.