At Rapid Fusion, innovation and excellence are at the heart of everything we do. Our collaboration with AI Build, a leading enterprise software provider specialising in automating complex manufacturing processes, has redefined what’s possible in large-format additive manufacturing. Together, we’ve created cutting-edge solutions that are revolutionising the aerospace industry and beyond.
The Partnership
AI Build integrates its advanced software platform with large-format 3D printers, including polymer extrusion and metal deposition systems, to automate programming for end users. Partnering with Rapid Fusion, they’ve leveraged our expertise in large-format additive manufacturing to deliver state-of-the-art solutions. As Darren, Co-founder and CEO of AI Build, explains:
"Rapid Fusion is a trusted partner. Their team brings deep application-level engineering expertise, helping us deliver solutions that push the boundaries of advanced manufacturing."
The Project: Aerospace Application
One notable collaboration focused on creating an air duct for the aerospace industry. This project showcased the seamless workflow developed between AI Build and Rapid Fusion, which combines powerful hardware and sophisticated software for unmatched precision and efficiency.
- Digital Twin Creation: The process begins with a digital twin of Rapid Fusion’s extruder setup, enabling precise simulation of the manufacturing environment.
- Automated Slicing: AI Build’s software automates the slicing process, dynamically adjusting layer heights based on geometry to optimise strength and material use.
- Tool Path Editing: Advanced algorithms allow for intricate tool path rotations, ensuring flawless adherence to design specifications.
- Simulation Validation: Before printing, the simulation process ensures a reliable and predictable output.
Results That Matter
This integrated approach empowers our customers to produce parts with exceptional reliability and cost efficiency. By automating complex decision-making with artificial intelligence, we’ve significantly reduced the manual effort required, ensuring an excellent out-of-the-box experience for end users.
"The combination of powerful hardware and deeply integrated software delivers a seamless experience, enabling reliable, cost-effective production," says Darren.
At Rapid Fusion, we’re proud to work alongside partners like AI Build to drive innovation and set new benchmarks in advanced manufacturing. Together, we’re building a future where possibilities are limitless.
